Modular Racking
Modular Racking Built Around Your Parts, Process, And Production Goals
EPSI modular racking systems help finishing operations adapt to changing part profiles, improve hanging flexibility, optimize grounding, and get more value from every rack setup.
- Start with a Modular Rack Frame
- Choose from multiple XBar styles
- Add compatible hooks, tips, rods, and caps
- Configure racks around your production needs
Build The Rack Configuration Your Line Actually Needs
EPSI’s modular racking system is designed around flexibility. Your setup starts with the Modular Rack Frame, then builds out with the XBar style and complementary components that best support your parts, coating process, and production volume.
Choose The Frame
Start with the Modular Rack Frame, designed with multiple pick-up levels for flexible use of the paint area.
Select Your XBars
Choose Diamond, Round, Profile, or SB Crossbar styles based on your parts and hanging needs.
Add Components
Pair your XBars with compatible hooks, tips, masking caps, rods, or other support components.
Adapt As Needed
Reconfigure your modular rack setup as part sizes, job requirements, and production demands change.
The Foundation Of The System
EPSI’s Modular Rack Frames create the foundation for a flexible powder coating racking system. The frame is designed with multiple pick-up levels, helping manufacturers make better use of available paint area while supporting different XBar configurations.
Instead of relying on a dedicated rack for every part family, a modular rack frame gives your team a more adaptable starting point for high-mix production, short runs, and changing part geometries.
- Flexible use of the paint area
- Multiple pick-up levels
- Compatible with standard XBar sizes
- Custom sizes available upon request
Choose The Right XBar For Your Parts
Each XBar style supports a different hanging strategy. EPSI can help you select the best option based on part geometry, hook diameter, grounding requirements, coating consistency goals, and production volume.
Diamond XBar
The Diamond XBar is designed for optimized grounding and long-term rack performance. When paired with EPSI’s DRC1-G masking cap, it can help protect contact points and extend XBar life.
- Optimized grounding
- DRC1-G masking cap option
- Arrow tip options
- Diamond rod tips
Round XBar
The Round XBar offers optimized grounding with flexible hanging configurations. It works with SCH masking caps and a range of wire rods, straight tips, and curved copper tips.
- Optimized grounding
- SCH masking cap option
- Wire rod compatibility
- Straight or curved tips
Profile XBar
The Profile XBar is specially designed to hang a wide range of part profiles. Its narrow upturning mounting plate design creates sturdy, flexible support for components.
- Supports varied profiles
- Sturdy mounting design
- Flexible part support
- Good for specialty shapes
SB Crossbar
The SB Crossbar offers flexible hanging points for varying hook diameters. Its design supports optimal contact in areas where Faraday cage effects can create coating challenges.
- Flexible hanging points
- SB1 up to 0.15 inch hooks
- SB2 up to 0.23 inch hooks
- Standard and twin hook use
More Flexibility Without Replacing The Whole Rack
Traditional fixed racks can limit flexibility, slow down changeovers, and require costly replacements as production needs evolve. Modular racking gives finishing operations a more adaptable system by allowing teams to change the configuration instead of replacing the entire rack.
- Support changing part geometries
- Improve production flexibility
- Reduce dedicated rack dependency
- Optimize grounding performance
- Improve coating consistency
- Make better use of rack components
Best Fit For High-Mix Finishing Operations
Modular powder coating racks are especially valuable when your production environment needs flexibility, repeatability, and faster adaptation between jobs.
Short Production Runs
Reconfigure rack layouts more easily when part sizes, quantities, and production schedules change frequently.
Variable Part Geometries
Select XBar styles and compatible components that better support irregular shapes, profiles, small parts, and mixed part families.
Grounding-Sensitive Parts
Use XBars, tips, caps, and hook configurations designed to support reliable contact and consistent coating results.
Modular When You Need Flexibility. Custom When You Need Precision.
EPSI helps manufacturers build modular rack systems that align with real production requirements. Whether you need interchangeable configurations, specialized grounding solutions, application-specific hanging points, or a custom rack design, our team can help create a system designed around your parts and workflow.
From rack frames to XBars, hooks, caps, rods, and tips, EPSI can help identify the right combination of components for your finishing line.
Cross N Click™: Built For Speed. Designed For Flexibility.
Cross N Click is EPSI’s modular racking solution for powder coating operations that need quick setup, flexible layouts, and improved efficiency for small parts and changing production runs.
Traditional Rack Challenges
- Slower setup between jobs
- Less flexibility for short runs
- More manual adjustment
- Higher risk of inconsistent layouts
Cross N Click Advantages
- Quick assembly and reconfiguration
- Flexible layouts for changing part sizes
- Reduced handling time
- Ships as components to reduce freight impact
Quick assembly for changing production needs.
Configure layouts around multiple part sizes.
Reduce wasted motion and setup friction.
Add components as production needs change.
Build A More Flexible Powder Coating Operation
Whether you need modular rack frames, XBars, compatible hooks and tips, Cross N Click components, or a custom racking solution, EPSI can help you build a racking system designed for your parts, workflow, and coating goals.
Contact EPSI Review Modular OptionsEPSI supplies modular racking systems, powder coating racks, XBars, hooks, tips, caps, and custom racking solutions for industrial finishing and coating operations.